Patagonia Nano Puff Vs Micro Puff: Better For A Thru-Hike

When searching for options for a puffy for a thru-hike, many will opt for down-filled jacket choices, and others may…

When searching for options for a puffy for a thru-hike, many will opt for down-filled jacket choices, and others may need or choose synthetic.

A huge consideration needs to be how small they can pack down to and the relative moisture in the area through precipitation or sheer humidity.

Today I want to cover the Nano Puff vs. Micro Puff for use on the trail, along with their relative benefits and drawbacks and which is the best jacket for the trail.

For my quick answer regarding these two Patagonia jackets, the Nano Puff is more durable and weather resistant than the Micro Puff. The Micro Puff is smaller and still packs the same warmth as the Nano Puff.

If you are looking for a synthetic paired with an exceptionally high warmth to weight ratio, then the choice is the Micro; check the latest price here at Backcountry.

two people one in a nano puffy and one in a micro puffy jacket with a versus sign between them

Intro to Patagonia

It was more than ten years ago when PrimaLoft synthetic insulation, which is built from recycled materials, was the new “popular” new thing in the outdoor scene. It became the go-to choice for non-down gear, being warmer, lighter, and more compressible than other synthetics on the market.

Patagonia was an early adopter of using PrimaLoft Gold Eco insulation in their gear, like the Nano Puff outerwear line.

That’s because Patagonia believes that when you buy a piece of equipment, you should purchase it for life, and all their clothing is expected to live up to that motto.

What is the Patagonia Nano Puff?

The Patagonia Nano Puff is a synthetic insulated jacket that has been purpose-built for use in the alpine and on long mountain expeditions.

Its main feature is its PrimaLoft Gold insulation, which is made from recycled post-consumer plastics and offers an exceptional warmth-to-weight ratio.

The Nano Puff is also highly packable, compressible, and durable, thanks to its ripstop nylon shell fabric.

Nano Puff Hoodie
Patagonia Nano Puff Insulated Hoodie
  • Lightweight, bluesign™-approved recycled polyester ripstop shell and lining fabric with a DWR
  • 60 g PrimaLoft™ Gold Insulation Eco is made from 100% postconsumer recycled content and is water-repellent, highly compressible, and maintains warmth when wet.
  • Brick quilting pattern with horizontal quilt lines on side panels stabilizes insulation
  • Synthetic Fill Break Down Over Time
  • Finicky Zipper - Many say it lays awkward
  • Many feel stitching has been less than excellent lately

What is the Patagonia Micro Puff?

The Patagonia Micro Puff is an ultralight synthetic insulated jacket designed as a mid-layer or outer layer in cold weather.

It’s made with a super lightweight shell and lining fabric, filled with 65 g of lightweight PlumaFill insulation, their proprietary synthetic insulation developed by Patagonia.

It’s also simple to compress and can be stuffed into its pocket for easy storage. Most thru-hikers can wedge it into an open space within your backpack with ease due to less overall synthetic material.

Micro Puff Hoodie
Patagonia Micro Puff Insulated Hoodie
  • Ultralight Pertex® Quantum Shell is Windproof with DWR Coating
  • Improved PlumaFill Synthetic Insulation
  • Weighing only 9.3 oz.
  • Synthetic Fill Break Down Over Time
  • Sewn Through Baffles

Seven Big Key Differences Between the Nano Puff and the Micro Puff

Micro Puff is the way to go if you’re looking for the right option regarding price and quality. The two products are neck-and-neck as far as numbers go, but Micro Puff comes out more often than not in gram savings for ultralight backpackers.

Let’s compare the data between the Patagonia Nano Puff and Micro jackets.

Compressibility

It’s worth noting that synthetics aren’t as packable and compressible as down jackets. Still, when you look at these two, you are looking at the materials and the thickness within them as the deciding factor.

Nano Puffs are filled with 60g of PrimaLoft Gold Eco, made of recycled post-consumer plastics. It is also designed in a quilted pattern to keep the feathers from moving around and clumping together, which means it can loft better and maintain its original shape.

The Micro Puff is filled with 65g of PlumaFill, proprietary synthetic insulation developed by Patagonia. It is also designed to loft better and maintain its original shape.

The bottom line: If you’re looking for the most compressible synthetic, go with the Micro Puff.

Weight

Between these two, you are looking at a difference of about 3 ounces. For some, that might not seem like a lot, but for others, every ounce counts.

The Nano Puff is 12.3 ounces, while the Micro Puff is 9.3 ounces.

The bottom line: The Micro Puff is ultralight; if weight is your primary concern, this is the jacket for you.

Design

These jackets differ in the sewing pattern and how the sewing is done along the back, with the Micro Puff having a more stylish pattern in its baffle design.

The Nano Puff has a baffle design, the traditional way to sew synthetic insulation into a garment. This creates little pockets or compartments for the insulation to sit in, which helps it loft better and maintain its original shape.

The Micro Puff has an innovative quilt-through construction. This makes the jacket lighter and more packable, eliminating cold spots with some baffle construction.

The bottom line: If you’re looking for a more stylish design, go with the Micro Puff. If you’re looking for traditional box construction, go with the Nano Puff.

Warmth

While down puffy jackets will lean heavily into the FP or Fill Power, and synthetic fill will differ. The warmth-to-weight ratio is the big one to look at here, where the nano puff vs. micro puff tends to differ.

The Micro Puff has a higher warmth-to-weight ratio, meaning it will insulate better than the Nano Puff for its weight. However, the Nano Puff has a higher overall warmth rating, which will insulate better.

The bottom line: If you’re looking for an ultralight option that keeps you warm, the Micro Puff is the way to go. The Nano Puff is great if you need more warmth and don’t mind a few extra ounces.

Durability

As you may expect from the above remarks, Patagonia Micro Puffy Jacket uses newer and lighter fabrics, making it less durable than the tried-and-true Nano Puff.

The bottom line: If you’re looking for a more durable option, go with the Patagonia Nano Puff Jacket. The Micro Puff Hoodie is also great if you don’t mind sacrificing some durability for weight savings.

Versatility

The Micro is much better and more versatile as it is lighter and has a better warmth-to-weight ratio combined with newer insulation technology.

The Nano offers more durability with tougher fabrics, so depending on how you treat your puffy jackets, this may weigh heavily into your choice.

The bottom line: The Micro Puff is more versatile than the Nano Puff.

Price

The Micro Puffy is more expensive; it uses newer insulation and weighs less, leading to a better warmth-to-weight ratio.

The Nano Puff is cheaper, uses older insulation, and weighs more but has a higher overall warmth rating.

The bottom line: The Micro Puff is the better option if you’re looking for the highest quality synthetic. The Nano Puff is a great choice if you’re on a budget or don’t mind sacrificing a few ounces.

Water Resistance

Each sports DWR, or Durable Water Repellent, a synthetic polymer applied to the jackets’ exteriors. DWR causes water to bead up and roll off the fabric rather than soak in.

The Nano Puff has a ripstop nylon exterior with a DWR finish, making it more resistant to tearing and abrasion. The Micro Puff has a polyester shell with a DWR finish, making it more resistant to wind and moisture.

The bottom line: If you’re looking for a more water-resistant option, go with the Nano Puff. The Micro Puff is better if you’re looking for a more wind-resistant option.

Is the Micro Puff or Nano Puff Warmer?

The two jackets are very much alike, with only the materials being a little different between them, so which is warmer, the micro puff or nano puff?

The Micro Puff is the warmer of the two, hands down. It’s made with a super lightweight shell and lining fabric, filled with 65 g of lightweight PlumaFill insulation, their proprietary synthetic insulation developed by Patagonia.

The Nano Puff is also highly packable, compressible, and durable; the ripstop fabric is perfect for stopping tearing on trail. However, it’s not as warm as the Micro Puff.

So, the Micro Puff is the better option if you’re looking for a jacket to keep you warm in cold weather.

Nano Micro Puff
Patagonia Nano Puff
Product
Fabric
Fabric
10-denier Pertex Quantum ripstop nylon
Recycled polyester
Windproof
Windproof
Yes
Yes
Insulated
Insulated
Yes
Yes
Insulation Type
Insulation Type
Synthetic
Synthetic
Fill Type
Fill Type
65 g PlumaFill recycled polyester fibers
60g PrimaLoft Gold Insulation Eco (55% post-consumer recycled content)
Weight
Weight
9.3 ounces
13.5
Price
Price
299.00
249.00

Final Thoughts on Choosing the Nano Puff vs Micro Puff For a Thru-Hike

So, which is better? The nano puff or the micro puff?

The answer depends on you. If you’re looking for the lightest and most compressible synthetic, go with the Micro Puff. The Nano Puff is a great choice if you need a little more warmth and don’t mind a few extra ounces.

For thru-hikers, the weight difference plays a part but also costs. For most, either lightweight jacket is a solid performer, but you must make sure you choose the hooded option at a minimum.

For those who are allergic to down, then this is as close to a no-brainer as you can find. The Micro Puff Hoody (hoodie?) has all the ingredients you could ever want for a thru-hike: ultralight, synthetic, hooded, and packed down small.

The Nano Puff is still an excellent choice but comes at a slightly higher price and weight. I recommend this to those looking for more warmth on a thru-hike or who like the brand and want to support Patagonia.

If you are looking for an ultralight synthetic insulated jacket that packs down small, go with the Micro Puff. If you want more warmth and weather resistance, choose the Nano Puff.

Check out our other gear recommendations over here, and happy trails!

Josh Koop

I turned 40 and realized I needed to change my life from being a desk-bound IT worker slowly dying in a cubicle. I have been working on ways to build my knowledge and skills, along with gear. I have plans to do a thru-hike on the Lone Star Hiking Trail, Ouachita Trail, and Pinhoti Trail in the next year.

2 comments

  • Very delicate fabric. Rips easily.

    • Josh the site owner hiking at Eagle Rock Loop in Arkansas
      A

      Anything you truly go lightweight with you do need to treat with more care, I agree that if you are rough on gear you need to look at thicker fabrics. But for most on a thru you need to really evaluate and learn to care or patch as you go.

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